ISO 9001 : 2015 Approved

Construction Knowledge | Technical Guidance | Installation Best Practice

Behind the scenes: Precision cutting of BRIGi Foam

BRIGi Foam being precision cut at the Lynvale production facility

At first glance, cutting BRIGi Foam might appear straightforward. In practice, developing a reliable cutting process required months of research, testing and refinement.

Achieving a consistently clean and accurate cut meant carefully controlling the power requirements, blade speed and, importantly, developing a specific blade profile for the material. During development, we encountered many of the problems that can occur when cutting structural insulation materials, including rough edges, localised burning and melting.

After extensive testing, we established a process that allows us to produce clean, accurate and repeatable cuts to customers’ required dimensions.

Our BRIGi Foam cutting capabilities

Our floating moving bed allows the material to travel smoothly through the cutting process, while adjustable guides enable BRIGi Foam to be converted to specific customer width requirements.

We hold extensive stock in thicknesses from 20mm to 100mm in 10mm increments, allowing us to offer a wide range of finished dimensions with short production lead times.

See the production process for yourself

Customers are welcome to visit our facility and see the conversion process in operation, whether for BRIGi Foam or other materials within the Lynvale range.

Seeing material converted to the required dimensions provides an opportunity to understand the process, discuss individual application requirements and see the quality and consistency of the finished product first-hand.

Want to see it in action?

Contact the Lynvale team and we can arrange a convenient time to visit our facility and see the BRIGi Foam cutting process in operation.